The powdery materials is in fluidizing state in the container. It is first heated and mixed by filtered hot air. Then the powder combines with atomizing adhesive solution. After that, the prototype of granule is formed.The moisture in granules is evaporated, as hot air constantly heats the granules. The adhesive is also solidified in the process of drying. The repeated drying process finally contributes to the microporous spherical granules.
The fluidized drying granulator can be used to make tables, instant herbal medicine and capsule in pharmaceutical industry, cocoa, coffee, milk powder, fruit granules and flavoring in food industry, and agricultural pesticide, feedstuff, fertilizers, pigments and dyestuff in other industries. It is also suitable for drying of wet powder materials or wet particles.
1. Granules made by our fluidized drying granulator have good dissolvability and fluidity. So there is no dust pollution.
2. It has functions of mixing, drying and granulation.
3. Anti-static electricity filter cloth is adopted to make the fluidized drying granulator safe to use.
4. Pressure bleeder hole is designed for security.
5. It features easy charging and discharging of materials, and it is also easy to clean.
6. Our fluidized drying granulator conforms to the standards of GMP.
Technical Parameters of Fluidized Drying Granulator
|Productive Capacity||Min. (kg)||1.5||4||10||15||30||80||100||150||200|
|Fan||Air Volume (m3/h)||1000||1200||1400||1800||3000||4500||6000||7000||8000|
|Stream Consumption (kg/h)||15||23||42||70||141||221||282||366||451|
|Compressed Air Consumption (m3/h)||0.9||0.9||0.9||0.9||1.0||1.0||1..1||1.5||1.5|
|Weight of Main Body (kg)||500||700||900||1000||1100||1300||1500||1800||2000|
|Pressure of Stream (Mpa)||0.3-0.6|
|Temperature (ºC)||Adjustable from room temperature to 120ºC|
|Working Time (min)||According the characteristic of material from 45 to 90|
|Rate of Obtaining Products (%)||>=99|
|Noise (Db) (A)||Fan is separated with main machine, the noise is less than 75dB|
|Overall Size (L×W×H) (m)||1.0×0.6|
Company introduction :JIANGSU YUTONG DRYING ENGINEERING CO.,LTD
Jiangsu Yutong Drying Engineering Company is a High-New Technology Enterprise in China. With over 16 years of experience, we are able to provide a wide variety of products, including drying machine, grinding machine, granulator, mixing machine, and more. Features like compact structure, high efficiency, and low energy consumption have resulted in our products being increasingly used in the pharmaceutical, chemical, food, light industry, dyes, mineral products, electronics, ceramics, plastics, agricultural products, pesticides, feed, fertilizers, and other industries.
At Yutong, our cooperative relationships with many research institutes and universities enable us to constantly improve product performance and develop new drying machines, mixers and feed machines. As a result of our focus on innovation, we have received many national patents.
Professional Centrifugal Spray Dryer Mamufacturer
After filtering and heating, the air enters into the hot air distributor at the top of the centrifugal spray dryer, and the hot air will spirally and evenly goes into the drying chamber. The material liquid via high-speed centrifugal atomizer rotates into extremely thin vaporific liquid globule and parallelly flows with the hot air, and then the liquid will be dried into powdery products in a very short time (5-10 seconds). The waste gas after filtering will be expelled through the fan. For the wet organic solvent materials, the spray drying machine can be designed with closed cycle process. It can utilize cyclic nitrogen to dry the materials.
Process Flows of Centrifugal Spray Dryer
For more information, please refer to the working schematic diagram of LPG spray dryer.
LPG high-speed centrifugal spray dryer is a kind of dedicated equipment for drying emulsion, suspension, paste and solution. This spray drying machine is particularly prominent in drying polymers, resins, dyes, pigments, ceramics, glass, rust remover, pesticides, carbohydrate, dairy products, detergents, fertilizer, organic compounds and inorganic compound liquids. Specifically, this centrifugal spray dryer is applied to the following fields:
1. Pharmaceutical industry
Including all kind of Active Pharmaceutical Ingredients, chinese medicine, chemical medicine etc.
2. Chemical industry
Potassium chloride (sodium chloride), alkaline dyes and pigments, dye intermediate, compound fertilizer, formaldehyde silicic acid, catalyst, sulfuric acid agents, amino acid and white carbon black.
3. Plastic resin
AB, ABS emulsion, urea resin, phenolic resin, polyethylene, polyvinyl chloride, etc.
4. Food industry
Rich fat milk, cocoa milk powder, milk replacer, pig blood powder and egg white (yolk)
5. Food and plant
Oat, chicken liquid, coffee, instant tea, flavoring meat, protein, soybean, peanut protein and hydrolysate
Corn steep liquor, corn starch, glucose, pectin, malt sugar, potassium sorbate and so on
Features of Spray Drying Machine
1. LPG centrifugal spray dryer with fast drying speed can constantly evaporate 95%-98% moisture. The drying time is about 5 seconds to 15 seconds. This drying equipment is especially suitable for thermosensitive substance.
2. This spray dryer has excellent uniformity, liquidity and solubility as well as high purity.
3. This spray drying machine has simple production process and easy operation. After drying, it does not need to grind and screen, which can reduce production procedure and enhance the purity.
Technical Parameter of Centrifugal Spray Dryer
|Inlet Temperature (ºC)||≤ 350|
|Outlet Temperature (ºC)||80 to 90|
|Maximum Moisture Evaporation (kg/h)*||5||25||50||100||150||200-2000|
|Drive type of Centrifugal Spray Nozzle||Compressed air drive||Mechanical drive|
|Diameter of Spray Disk (mm)||50||102||108||108||150||180-340|
|Heat Source||Electricity||Electricity||Electricity+ steam, fuel oil, gas||Electricity+ steam||Electricity+ steam, fuel oil, gas||Depending on users|
|Maximum Power of Electric Heating (kw)||8||31.5||60||81||99|
|Overall Dimensions (L × W × H)||1.8 × 0.93 × 2.2||3 × 2.7 × 4.26||3.7 × 3.2 × 5.1||4.6 × 4.2 × 6||5.5 × 4.5 × 7||According to the actual situation|
|Dry Powder Recovery (%)||≥ 95||≥ 95||≥ 95||≥ 95||≥ 95||≥ 95|
Invite your company personnel to our company, communicate with each other on technical requirements,to understand correctly about material features and other specific requirements, comprehensive technical strength and long-term experience,design production meet the requirements, more sophisticated equipment.
We responsible is to debug the equirement accord with your company requirements of various technical data,operators will go to your company tell u equipment features and operation key points, so that the equipment running in the best condition.
we provide installation, debugging, maintenance, training and other services; Provide relevant technical data, equipment, software and related GMP certification materials;Set up after-sales service hotline, and arrange personnel to visit customers every yearto know more customer needs,like customer operation problems in the process of production equipment,our company will go scene and help u 24 hours (72 hours in other country)
Our company promises strictly operate the ISO9001 quality system certification standards and pharmaceutical equipment GMP audit requirements,promise we provide new equipment.Advanced technology,good quality.Equipment operation safe reliable, affordable, easy to maintain.
Equipment warranty period is one year,all the parts for the equipment choose well-known brand.
During the warranty when equipment have problem in quality like equipment failure and damage,the company for free maintenance or replacement. (except belongs to the buyer's error)
We look forward to cooperating with partners from all the world to build win-win
cooperation relationship in long term. Welcome for your visit and instigation!